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Specialty Chemicals / FlocClay

FlocClays are bentonite and organoclay based flocculants in powdered form that remove oils, grease, surfactants, dyes, inks, coolants, solvents, metals and heavy metals and suspended solids from wastewater. FlocClays consist of bentonite, organoclay, and other basic items that cause encapsulation of oils and greases, removal of other organics by partition and chemical bonding, as well as removal of heavy metals by precipitation, ion exchange and chemical bonding. The result is a dense non-leachable sludge which normally passes the TCLP (Toxic Characteristic Leachate Procedure) test. There exist a wide variety of blends which can be used to treat numerous waste streams.

Customer Testimonial - How FlocClay changed the pre-treatment of our wastewater.

The entire wastewater treatment process can be accomplished in one tank, utilizing FlocClay as a chemical reactant. FlocClay is fully capable of breaking slight emulsions alone, or in conjunction with additional chemicals, if required to break oily emulsions. This procedure can be performed in the same tank prior to flocculation.

Description of FlocClay treatment
Typical conventional treatment methods require the addition of various chemicals to break oily emulsions, precipitate heavy metals, coagulate, flocculate and condition sludge. Usually several steps are necessary, requiring the use of multiple mixing tanks and additional equipment. It is not uncommon for this process to take several hours to accomplish these goals. FlocClay causes flocculation of contaminants in minutes rather than hours. Using the FlocClay one step method, the entire treatment process can be accomplished by the addition of a small amount of FlocClay directly to the wastewater stream.

FlocClay powder flocculants are useful for treating wastewater streams of 50,000 gallons or less per month. They are able to remove oils, other organics and heavy metals simultaneously without the need for pre-treating with acids and salts.

Benefits of use

FlocClay powder flocculants have several advantages over liquid polymers

  • They remove oils, other organics and heavy metals simultaneously.
  • They may accomplish removal of oils and other organics in one step, without pre-treating with acids and salts (lab testing is advisable).
  • Solid powders produce a sludge that is easily de-watered and landfilled.
  • Filter cakes will pass TCLP testing if handled properly.
  • Most systems require no more than a 90-second mixing time.
FlocClay Options:
FlocClay 200, 202

Removes broken oil emulsions, suspended solids, heavy metals in acidic conditions, latex. FlocClay 200 contains a coagulant.

FlocClay 550, 552 Under alkaline conditions, removes emulsified oil and grease, and heavy metals.
FlocClay 700, 702 An organoclay-based flocculent. Removes slop oil, trap oil, motor oil, hydraulic oil, vegetable oils, synthetic oils and greases, and transformer oil with PCBs to non-detectable levels. Encourages recycling of water and allows for zero discharge. Solvents are also removed to low levels. Requires a 5-minute mixing time.
FlocClay 750, 752 Organoclay-based flocculent that removes anions such as hexavalent chrome, arsenic, selenite, cyanide and chlorinated organics such as colors, humic acids, dyes and inks. Requires a 5-minute mixing time.
FlocClay 800, 802 Organoclay/activated carbon-based flocculent that removes oils, greases, surfactants, soaps, detergents, metals, and volatile organics from wastewater. Used in car and truck washes, bilge water cleanup, storm water runoff, laundry wastewater. Requires a 5-minute mixing time.
PHOSFLOC 1 Removes phosphates derived from fertilizer.
PHOSFLOC 2 Removes phosphates from plating wastewater.