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Flocculation > Automated and Semi-automated Batch Flocculation Systems

The Automated Batch System is made from Stainless Steel and designed for ease and simplicity of batch treatment, yet with added technologies to assist the operator in mixing and filtration. In addition, improvements in the quality of collected waste and treated waste water are achieved by using the highest performance Floccin materials. Semi-automated systems can easily be converted into fully automated systems.

Automated and Semi-Automated Batch Flocculation Treatment complete with Variable Speed Controls and Mixing Motor

 

Features for Ease of Use and Improved Performance:

  • Variable Speed Mixing Motor
  • Variable Speed Filter Table
  • Float Activated Discharge Pump

Available Options

  • Vacuum assisted dewatering table
  • Automated Floc Feeder
  • Automated mixing and process dump
  • Full automation of subsystem functions
floc image
Semi-automatic Batch System (SBS)
System Configuration with Aeration
System Configuration with Ozone Injection

Operations - Process Description:

Your System operator will push a 'fill' button on the control panel activating an on-board transfer pump. Effluent will be drawn from the Wastewater Holding Tank into the Mixing Chamber of the ABS unit. Filling will continue until the 'full' level is reached. This 'auto-fill' feature will eliminate the need for attendant personnel to monitor the filling process for fear of an overflow occurrence. Once the Mix Chamber is filled, your operator will start the mixer and add flocculation material to the mixing tank. After 2-4 minutes, the flocculation reaction will be completed, e.g. extraction of oil, ink, dissolved metals and solids will be separated from the water and a floc will be formed. Then, the operator will open the drain/filter valves allowing the automated separation of liquid/solid. This separation is accommodated via the Discharge Tank that resides directly beneath the Mix Chamber. As solids flow, they will be captured by the filter paper media on top of the conveyor. Semi-automatic units are the same other than the operator must pour the floccin material into the unit by hand (see illustration).

As solids accumulate, the conveyor advances the filter paper forward. Eventually, the solids will be conveyed to the sludge holder that will reside at the end of the filter bed. Clean water will pass through the filter media and into the clarified Discharge Tank sump. An on-board float-activated sump pump will automatically discharge the treated water to sewer or to optional collection/re-cycle vessel. The process to treat a full batch takes less than 30 minutes, thus an ABS-200 for example, can treat 400 gallons per hour.

Typical Specifications for ABS and SBS Units:

  • Mixing Tank - 100, 200 or 400 gallons
  • Discharge Tank - 120, 270, 450 Gallons
  • 1/2 hp Blend Motor and Variable Speed Electronic Control (0-500rpm)
  • 1/2 hp filtration table and Variable Speed Electrical Control
  • Filter Width (24",28.75" 42" respectively)
  • Heavy Duty Corrosion Resistant Treatment and Discharge Tank Coating
  • 304 Stainless Steel Frame & Tanks
  • Variable Speed Relay Logic
  • Model 100 footprint - 40"W x 90"L x 90"H
  • Model 200 footprint - 47"W x 90"L x 105"H
  • Model 400 footprint - 54"W x 132"L x 105"H

The following services are required to be within 10 feet (3 meters) of the installation site and are the responsibility of the customer to supply.

  • Electric Power: 110V-1phase @20 amp or 220V-1phase @15amps
  • Water - Desirable for rinsing and washing
  • Compressed Air: 15 scf/m@100psi for pump and general cleanup

These are self-contained, durable units built for a long life in smaller processing facilities. They are fabricated from Stainless Steel for longest
possible life and welded PVC structures to prevent corrosion. The control panel and all electrical components are UL listed for safety and reliability.

There is a wide blade variable speed mixing motor to optimize flocculation in the mixing tank. The variable speed dewatering table coupled with the automatic dewatering paper feeder allows for the creation of drier cakes.

Treatment tanks are available in sizes of 100, 200 and 400 gallons. A typical batch processing takes 30 minutes or less, hence the ABS-400 will process 800 gallons per hour.  The ABS is a fully Automated Batch System. A related product line is the CFS (Continuous Flow System) capable
of automatically processing 5/GPM, 10/GPM or 15/GPM (300,600 and 900 gallons per hour).